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Functional thin films by ALD

To develop thin film based applications for the future

Functional films are essential in microelectronics, MEMS, protective coatings, optics, flexible electronics, energy applications, catalyst and diffusion barriers.

If you are developing thin film based applications for the future, collaboration with the experts provides efficient results.

VTT, as a cross-discipline research center, has exceptional expertise to utilise and integrate functional thin films into your application. We can additionally apply specific characterisation methods for biotechnology, MEMS as well as adhesion, wear and corrosion studies and conventional thin film analysis, including SEM-EDX, XRD, FT-IR.

Core-shell fibres.jpg 

Figure 1. SEM micrograph of annealed NbTiOx on c-PAN core-shell fibres [EU-catapult); M. Putkonen, et. al. JVST A 36, 01A102 (2018)].

 

In many applications there is a need for conformal, pinhole free coatings with accurate thickness control on large areas. With atomic layer deposition (ALD) it is possible to produce thin film materials and coatings that cannot be prepared by other techniques, such as chemical vapor depositon (CVD), impregnation or sol-gel-technique.

Contact us if ALD could be the solution to your problems!

 

VTT has developed thin film processes  and materials by Atomic Layer Deposition (ALD) since the 1970's. Our expertise covers

- diffusion barrier coatings for packaging materials,

- coatings for catalysis, biomaterial applications, energy production, MEMS and microelectronics

- transparent and reflective coatings for optical applications. 

 

In addition to single wafers and batches of smooth and even surfaces, we can coat membranes, objects, porous materials, powders and particles. For other types of material, check with our experts.

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 VTT can be your R&D partner to implement 

- new chemistry

- new application ideas.

 

ALD in catalysis

The benefits of preparing catalysts by ALD are:

  • accurately controlled growth
  • high dispersion
  • narrow particle size distribution

 

The benefits of top-coating the catalyst by ALD are:

  • to minimize or prevent sintering, fouling, leaching and poisoning
  • better activity and selectivity
  • better thermal and chemical stability

ALD catalysis.jpg 

ALD for energy applications

Condusctive ALD oxide thin films can be used for protecting carbon membrane electrode assemblies (MEAs) in proton-exchange membrane (PEM) fuel  cells. Thin TiO2-Nb2O5 fimls offer improved electrochemical and thermal stabilities to tackle the corrosion issues.ALD energy.png

 

ALD for bio-applications

ALD can be used for preparation of antimicrobial and antifouling materials, such as ZnO (M. Vähä-Nissi et al. Thin Solid Fimls 562 (2014) 331-337) and TiO2-Ag (S.Mohrdiek, et al. Optogenetics and Optical Manipulation Proceedings Volume 10052; 100520K (2017)).

Reduced cell attachment achieved by using ALD Al2O3 in the reserch, EU project (EU-ACTION http://action-project.eu/). 

ALD for food and medical applications - protective coatings

ALD diffusion barrier coatings for biopackaging (nanocellulose).

 

Figure. Barrier results of bio-base materials achieved by coating substrates with a 25-nm-thick ALD of Al2O3 (Hirvikorpi, 2011).

VTT can offer ALD expertise for multiple materials and applications both in clean room and conventional R&D environment (VTT clean rooms, Micronova Nanofabrication Cleanroom).

PicosunTM R-200 ALD reactor with R-200 can produce various materials by thermochemical ALD processes, in semi-clean room environment.

Technical details for PicosunTM R-200
Temperature range: 50-500 °C
Maximum diameter for the substrate: 200 mm, single batch. Batch for 15 pcs 150 mm wafers
Precursor sources: 2 liquid sources + 2 bakeable sources (200 + 300°C)
Ozone generator
Powder coating possibility

ALD_facilities2.jpg 

​M. Putkonen, P. Heikkilä, A.T. Pasanen, H. Rautkoski, L. Svärd, P. Simell, M. Vähä-Nissi, T. Sajavaara Atomic layer deposition of Ti-Nb-O thin films onto electrospun fibers for fibrous and tubular catalyst support structures Citation: Journal of Vacuum Science & Technology A: Vacuum, Surfaces, and Films 36, 01A102 (2018); View online: https://doi.org/10.1116/1.4999826

L. Svärd, M. Putkonen, E. Kenttä, T. Sajavaara, F. Krahl, M. Karppinen, K. Van de Kerckhove, C. Detavernier, P. Simell, Low-Temperature Molecular Layer Deposition Using Monofunctional Aromatic Precursors and Ozone-Based Ring-Opening Reactions, Langmuir. 2017 33(38) 9657-9665. https://doi.org/10.1021/acs.langmuir.7b02456

S. Mohrdiek, M. Fretz, R. Jose James, G. Spinola Durante, T. Burch, A. Kral, A. Rettenmaier, R. Milani, M. Putkonen, W. Noell, M. Ortsiefer, A. Daly, V. Vinciguerra, C. Garnham, D. Shah,  Active implant for optoacoustic natural sound enhancement, Optogenetics and Optical Manipulation Proceedings Volume 10052; 100520K (2017); https://doi.org/10.1117/12.2251912

J. Vartiainen, Y. Shen, T. Kaljunen, T. Malm, M. Vähä-Nissi, M. Putkonen, A. Harlin, Bio-based multilayer barrier films by extrusion, dispersion coating and atomic layer deposition  J. Appl. Polym. Sci. 2016, 133, 42260. https://doi.org/10.1002/app.42260 

K. Pfeiffer, S. Shestaeva, A. Bingel, P. Munzert, L. Ghazaryan, C. van Helvoirt, W.M.M. Kessels, U.T. Sanli, C.  Grévent, G. Schütz, M. Putkonen, I. Buchanan, L. Jensen, D. Ristau, A. Tünnermann, A. Szeghalmi, Comparative study of ALD SiO2 thin films for optical applications, Optical Materials Express, 6 pp. 660-670 (2016). https://doi.org/10.1364/OME.6.000660

Thin Films on Silicon: ALD, R.L. Puurunen, M.Putkonen, in Thin Films on Silicon Handbook of Silicon Based MEMS Materials and Technologies: Second Edition  eds. M. Tilli, T. Motooka, V.-M. Airaksinen, S. Franssila, M. Paulasto-Kröckel, V. Lindroos Elsevier, 2015 , pp. 154 - 163. https://doi.org/10.1016/B978-0-323-29965-7.00006-3

Antibacterial and barrier properties of oriented polymer films with ZnO thin films applied with atomic layer deposition at low temperatures, M. Vähä-Nissi, M. Pitkänen, E. Salo, E. Kenttä, A. Tanskanen, T. Sajavaara, M. Putkonen, J. Sievänen, A. Sneck, M. Rättö, M., Karppinen, A. Harlin, Thin Solid Films, 2014, 562, 331-337. https://doi.org/10.1016/j.tsf.2014.03.068

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Tel.+358 20 722 7070
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P.O. Box 1000, FI-02044 VTT, Finland
Tel. exchange +358 20 722 111
Opening hours Mon - Fri 8:00 - 16:30,
UTC +3 time zone

CUSTOMER SERVICE

info@vtt.fi
Tel. +358 20 722 7070
Opening hours Mon - Fri 9:00 - 11:00 and 12:00 - 15:00,
UTC +3 time zone